Pruftechnik academy alignment and vibration training. It is designed from the base up to meet the needs of industrial shaft alignment training departments. The system sets new standards within the shaft alignment entry level segment. Public and onsite training in machinery alignment, vibration and condition monitoring for maintenance professionals. Enhancing employee competencies is a wellproven way to increase job satisfaction, boost productivity and add value to your business. Machinery alignment tolerance tables impact engineering. Highend system for shaft alignment and geometric measurements. Optalign touch the game changer in laser optical alignment. Our alignment software is used for preparing, analyzing, archiving. Poor machine alignment is one of the leading causes of premature equipment failure in industry. Couple6 software for tablets was written with the novice user in mind with high quality, color screens that lead you through each stage of the alignment, so dont need to constantly refer to cheat sheets just to remember how to use it. Introduction to the pruftechnik rotalign ultra laser shaft alignment system this is a video of the optalign smart. Shaft alignment training with vibralign professional trainer stan riddle. Shaftalign os3 shaft alignment pruftechnik distributor.
Shaftalign os3 is easily extendable through the activation of powerful options as the alignment requirements grow. If a manufacturer of a machine or coupling require tighter alignment tolerances, those should be used. Os3 features a sensor with an hd xl detector and a high precision mems inclinometer. In our 14 training centers worldwide, our trainers with years of field expertise deliver training courses in the local language. Better alignment with less effort for longer machine life alignment accuracy is critical to machine longevity. Prueftechnik are specialists in the alignment and monitoring of rotating machines, we have. Measurement and analysis, mcgrawhill, by victor wowk, 1991 3 days, covering the following topics. First steps into shaft alignment with shaftalign os3 by pruftechnik stepbystep to the correct alignment of a motorpump set. Pruftechnik ame is your exclusive florida goto for all things pruftechink.
It allows transferring alignment data via the cloud both to and from a computer and a remote device onthefly. Basic concepts and theory oscillation mass, spring, and damper sine waves amplitude, frequency, and phase random vibrations and shock pulses time and frequency domains vectors displacement velocity acceleration. Roatlign ultra is machine alignment system pruftechnik. Its back lit colour display and the computers builtin display light sensor optimizes image quality and. A practical guide to pulley alignment plant services. We furnish an additional instrument, training simulator and all training materials.
Condition monitoring, machinery diagnostics, shaft and belt alignment. The lt 300 is a rugged but lightweight shaft alignment simulator. The systems intuitive autoflow capability guides the user stepbystep to enter machine dimensions. Here is a quick primer on how to read a typical alignment report. Introduction to the pruftechnik rotalign ultra laser shaft alignment. This bestofbreed laser alignment system will save you a lot of time and effort. The power of precision shaft alignment optalign smart rs5 is packed with powerful functions for the alignment of horizontal, vertical and flange.
View a pdf document of the machine alignment training course content and coverage shaft alignment training course content. Rotalign touch cloudenabled laser shaft alignment system. No matter whether it is a motorpump set or turbomachinery trains, rotalign ultra is is a highly versatile system made to handle alignment on all types of rotating machines. Pruftechnik is our favoured partner in terms of condition monitoring with proven competence for mobile devices, online. It is an absolute requirement for machinery before the machinery is put in service. For product literature, pricing or an onsite presentation, please do not hesitate to. Xt550 intrinsically safe laser shaft alignment, exatex. Download brochures, case studies, whitepaper, press releases and technical data about our predictive maintenance solutions. The alignment condition at the coupling and the machine feet corrections are displayed on the screen in both graphical and numerical formats. Maximum separation between emitter and receiver is. Pruftechnik rotalign smart ex laser shaft alignment system. The ultimate laser shaft alignment tool rotalign touch offers best measurement precision and most advanced features to save you time and costs. Also, report printing is easier as this unit can produce a. Shaft alignment training alignment vibration balancing.
This course delivers comprehensive knowledge of the principles of machinery shaft alignment and the various methods to measure and correct alignment, with emphasis on laser shaft alignment technology. The unit also comes fullyfeatured for realtime communication thanks to integrated wifi. The exapproved xt550 system is developed for hazardous areas and is easily operated through our xt alignment app. Certification of vibration staff according to the iso 184362 standard is the most accepted type of accredited training available on the market today. The ultimate allrounder for machine shaft and geometrical alignment. To ensure that owners and users of pruftechnik equipment make best use of the technology, aquip systems promotes innovation and excellence through its training for equipment operation and best alignment practices.
Our challenge now is to make sure we apply your alignment tool appropriately and within its design criteria. Shaft alignment is the process to align two or more shafts with each other to within a tolerated margin. You furnish an instrument to be used in the training course, a classroom with a large erasable marker board, 4 color markers, a projector and projection screen. The system has been designed in accordance with atex and iecex regulations, making this unit perfect for jobs in potentially explosivehazardous atmospheres. Machinery alignment tolerance tables the suggested alignment tolerances shown here are general values based upon experience and general industry standards and should not be exceeded. Pulley alignment care has been taken by the authors, pruftechnik ltd, in the preparation of this publication. Our interest is ensuring the best alignment results are achieved in the least amount of moves. The use of the latest precision laser alignment systems from pruftechnik, combined with experienced alignment engineers, is one of the simplest and most cost effective ways to increase your machine life.
Optalign smart alignment laser is used to align motors and gearboxes. The book is reference material on rotating machinery basics, pump overhaul, mechanical seals, basic vibration, and shaft alignment. We furnish two additional instruments, three training simulators and all training materials. An engineers guide to shaft alignment, vibration analysis.
The app works with both apple and android devices so you may just use your own tablet or smartphone to do the job. Laser alignment is an essential component of a viable maintenance strategy for rotating machines. Shaft alignment training course ppt presentation and machine. Shaftalign os3 laser shaft alignment kit pruftechnik iran. Os3 features a sensor with an hd xl detector and a. Easy shaft alignment with optalign smart rs5 by pruftechnik. Shaft alignment training classes advanced onsite training. Pruftechnik vibration seminars comply with the worldwide recognized standards of mobius institute, with standardized seminar content and testing requirements. Pruftechnik has always been an excellent technology for condition monitoring, laser alignment and quality control of rotating equipment.
Stan shows you how to perform an alignment in just one or two moves using dial. Rotalign ultra is the intelligent alignment platform. Shaftalign os3 combines simplicity of operation with precise measurement and stateof theart technology. Shaftalign shaft alignment system for beginners pruftechnik. This unit is very easy to operate and includes bluetooth technology and the latest color screen. Shaft alignment training course ppt presentation and. Pruftechnik optalign rs5 optical alignment system with 5 axis precision sensors. The use of the latest precision laser alignment systems from pruftechnik, combined with experienced alignment engineers, is one of the simplest and most cost effective ways to. Rotalign ultra, wireless laser shaft alignment in 3 easy steps. From the basics to the most advanced applications, all aspects of laser shaft alignment are covered in depth. The main function keys allows a quick switch between the main functions during alignment. Shaft alignment app by pruftechnik for fast shaft alignment on your tablet or. A practical guide to shaft alignment plant services.
Pruftechnik academy provides training in many countries for maintenance professionals in machinery alignment, vibration and condition monitoring. I would like to thank ludeca for your instruction, patience, hospitality and eagerness to help which supported us in getting as much out of our 1week training as possible. Introduction to the pruftechnik rotalign ultra laser shaft. Optalign smart alignment systems, condition monitoring. Everyone can use this alignment tool due to the intuitive guidance of the alignment procedure. The skf tksa 11 is the first instrument on the market that uses inductive proximity sensors, enabling accurate and reliable shaft alignment to be affordable for every budget. This is very similar in operation to the optalign ultra available for rent. Consulting training worldwide machine and diagnostic service systems and services for quality assurance and process control in production eddy current testing equipment flux leakage testing systems turnkey testing tables reportinganalysis software training roll alignment service with our innovative inertial laser gyroscope system turbine. Nov 12, 2012 laser based rotating shaft alignment system. Pruftechnik is your partner for machine reliability. Our comprehensive training program includes machinery alignment, balancing, vibration analysis and reliability. Our alignment software is used for preparing, analyzing, archiving measurement files and printing professional reports. It is an advanced measurement system for alignment of horizontal and verticalflange mounted rotating machinery.
Clear stepbystep instructions and easy alignment workflow. Only 3 to 4 readings over a rotation angle of less then 70 are required to achieve a precision alignment. Jan 17, 2016 an engineers guide 2012 making maintenance matter, pruftechnik 1. Laser alignment training pruftechnik optalign smart rs5 this video demonstrates how to use the pruftechnik optalign smart rs5 optical alignment system to align a motor. They should be used only if no other tolerances are prescribed by existing inhouse standards. Its ample shafttobase clearance permits bracket setups for laser or dial indicator systems. The skf tksa 11 is the first instrument on the market that uses inductive proximity sensors, enabling accurate and reliable shaft alignment to. It is designed for millwrights, repair technicians, supervisors, and engineers who must become proficient in alignment techniques, correct soft foot problems and troubleshoot complex alignment. Allinone laser machine alignment with rotalign ultra by pruftechnik shaft alignment training courses mapped to the uptime elements and to smrps equipment reliability body of knowledge. Training for laser shaft alignment with our tools is scheduled throughout the year at our miami, florida training center or can be scheduled onsite at your facilities. Stay on top of developments in your industry with effective employee training. Rotalign touch laser shaft alignment systems pruftechnik. Pdf reports can be generated and directly saved from the system onto a usb stick. Shaftalign os3 the efficiency of laser shaft alignment.
Maximum separation between emitter and receiver is 10m. Let optalign plus save you the trouble of calculating alignment corrections. Features of the shaftalign os3 laser shaft alignment kit. It is not intended as a comprehensive guide to alignment of process machinery, nor is it a. View a pdf document of sample slides from the modules 1 to 8 of the shaft alignment course sample slides in the machinery shaft alignment training course. An engineers guide 2012 making maintenance matter, pruftechnik. May 01, 20 most maintenance personnel understand that documenting a precision shaft alignment is a good idea, but dont always understand how to interpret the data. Rotalign touch is the only cloudenabled laser shaft alignment system on the market. Laser alignment fundamentals and best alignment practices. It is the perfect solution to manage your sites, plants and machines in a common database and for preparing, analyzing, organizing and archiving your measurement files. Pruftechnik rotalign smart ex laser shaft alignment system manufactured by pruftechnik this rotalign smart ex is the ultimate intrinsically safe alignment system. It is an excellent tool for teaching and practicing precision shaft alignment and soft foot correction. We can also conduct training on site or at other designated facilities throughout australia and worldwide.
Optalign touch by pruftechnik is the device of choice for simple, fast and daily alignment jobs a device suited for every maintenance workshop and service team. Please visit this page again soon or contact your local partner. Laser shaft alignment with shaftalign os3 by pruftechnik. Discover sensalign the lasersensor alignment technology that makes the difference in shaft alignment. No matter whether it is a motorpump set or turbomachinery trains, rotalign ultra is is a highly versatile system made to handle alignment on all types of.
This shaft alignment report happens to be from a fixturlaser nxa professional but all alignment reports should contain similar. It is not intended as a comprehensive guide to alignment, analysis or balancing of process machinery, nor is it a substitute for seeking professional advice or reference to the manufacturers of the. Shaft alignment on mobile devices means greater mobility and flexibility. Onsite group training we can bring this class to you, classes are limited to 6 participants. Finding a course near you is no longer a problem with pruftechnik training. Ludecas years of experience insure quality training for shaft alignment. Without overstretching your budget, shaftalign os3 ideally combines intuitive operation and accuracy for precision shaft alignment of rotating machinery. Oct 28, 2014 how to align shafts with optalign smart rs5.
Cte, new videos added to cte skills library the importance of shaft alignment. Rotalign touch is the first cloudenabled touchscreen laser shaft alignment system with integrated mobile connectivity. Shaftalign os3 laser shaft alignment kit pruftechnik. Skf s training solutions offer employee training in several fields. Pruftechnik academy conditionbased maintenance training. The primary reasons why machinery is misaligned is lack of proper training, improper tools to do the job, and that people are not given enough time to do it right. So we designed the stealth series so simple to use that it requires little to no training. Watch the midrange easylaser e540 be set up and perform a horizontal shaft alignment.
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